ProductKB ElectronicsKB Electronics DC Drives

KB Electronics KBWM Vari-Drive SCR DC Motor Control

KB Electronics KBWM Vari-Drive SCR variable speed DC motor control unit

The KB Electronics KBWM Vari-Drive is an SCR variable speed DC motor control for permanent magnet, shunt wound motors and magnetic particle clutches, covering 1/100 to 1/3 HP at 90 VDC and 1/50 to 3/4 HP at 180 VDC, in a rugged all-metal NEMA 1 enclosure.

Brand
KB Electronics
Model Range
KBWM-120, KBWM-240
Horsepower
1/100 to 1/3 HP @ 90 VDC, 1/50 to 3/4 HP @ 180 VDC
KB Electronics KBWM Vari-Drive SCR variable speed DC motor control unit
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KB Electronics KBWM Vari-Drive SCR variable speed DC motor control unit

KB Electronics KBWM Vari-Drive SCR DC Motor Control

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Product Information

Product Details And Specifications

KB Electronics KBWM Vari-Drive SCR variable speed DC motor control, supplied by Motordrives Australia. Covers 1/100 to 1/3 HP at 90 VDC and 1/50 to 3/4 HP at 180 VDC, for permanent magnet, shunt wound motors and magnetic particle clutches, in a rugged all-metal NEMA 1 enclosure.

Key Features

The main capabilities and configuration options available across this range.

  • Two models covering 1/100 to 1/3 HP at 90 VDC and 1/50 to 3/4 HP at 180 VDC
  • Plug-in Horsepower Resistor automatically calibrates IR Comp and Current Limit (CL)
  • AC line and armature fusing for protection against catastrophic failure
  • Rugged all-metal NEMA 1 enclosure
  • AC line ON/OFF switch with power on indicator lamp
  • Patented KBMM speed control module prevents demagnetization of PM motors
  • Patented ultra-fast Direct-Fed current limit circuit
  • Auto-Inhibit allows rapid on/off cycling without control or motor damage
  • Internal CL LED diagnostic indicator lights when motor is overloaded
  • Internal trimpots for Min, Max, IR, CL, Accel and Decel fine-tuning

Technical Specifications

Confirm the final configuration against your operating and installation requirements.

Brand
KB Electronics
Model Range
KBWM-120, KBWM-240
Horsepower
1/100 to 1/3 HP @ 90 VDC, 1/50 to 3/4 HP @ 180 VDC
Input
115 VAC (KBWM-120) or 230 VAC (KBWM-240), 50/60 Hz
Armature Voltage
0-90 VDC (KBWM-120), 0-180 VDC (KBWM-240)
Maximum AC/DC Load Current
5.0 Amps RMS AC, 3.5 Amps DC
View All 11 Specifications
Speed Range
50:1 ratio
CL / Torque Range
0-200% full load
Enclosure
Rugged all-metal NEMA 1
Maximum Ambient Temperature
50°C / 122°F at full rating
Approvals
UL (cUL US), CE (requires KBRF-200A RFI filter)
Detailed Product GuideApplications, product families and selection considerations

Overview

The KB Electronics KBWM Vari-Drive is an adjustable speed SCR control for DC motors, offering proven reliability in a rugged all-metal NEMA 1 enclosure. It is specifically designed for fractional and sub-fractional horsepower permanent magnet (PM) DC motors, and is also suited to shunt wound motors and magnetic particle clutches.

Two models are offered. The KBWM-120 is designed for 115 VAC input and is rated 1/100 to 1/3 HP at 90 VDC. For motors rated 1/50 to 3/4 HP at 180 VDC, the KBWM-240 operates from a 230 VAC input. Both models are equipped with the KBMM speed control module at the heart of the drive.

Key Features

KB’s exclusive Plug-in Horsepower Resistor automatically presets the drive’s IR Comp and Current Limit (CL) circuits for safe operation on various motors. Although factory calibrated, internal trimpots for Min, Max, IR, CL, Accel and Decel allow the KBWM to be fine-tuned for specific applications. Connections to the control are made via a barrier terminal block, and by changing the orientation of the front cover, wiring can be brought in from either the bottom or the top of the control.

Motor failure due to demagnetization is eliminated by the patented ultra-fast Direct-Fed current limit circuit. The control contains AC line and armature fusing, providing protection against catastrophic failure. Auto-Inhibit, a KB exclusive feature, allows the drive to be turned on and off rapidly using the AC line without damage to the control or motor. An internal CL LED is a diagnostic indicator that lights when the motor is overloaded, and a conveniently located front panel lighted rocker switch controls AC line input power to the drive.

Accessories

The KBWM requires a properly sized Plug-in Horsepower Resistor and armature fuse to be installed for the control to operate. The Plug-in Horsepower Resistor automatically calibrates the drive to the connected motor’s horsepower and armature current rating, with individual resistor part numbers available across the full motor horsepower range. An armature fuse, matched to the motor’s approximate DC current draw, is also required. CE compliance additionally requires the KBRF-200A RFI filter.

Common Applications

The KBWM Vari-Drive is used across applications requiring compact, reliable speed control of small PM, shunt wound and universal DC motors, including conveyors, mixers, small machinery, magnetic particle clutch control and other OEM equipment using fractional or sub-fractional horsepower DC motors.

Selection Considerations

Selecting between the KBWM-120 and KBWM-240 depends on your motor’s armature voltage and available AC supply: the KBWM-120 suits 90 VDC motors on a 115 VAC supply, while the KBWM-240 suits 180 VDC motors on a 230 VAC supply. Once the model is confirmed, the correct Plug-in Horsepower Resistor and armature fuse must be selected based on the motor’s horsepower and rated armature current — both must be specified for the control to operate correctly.

Motordrives Australia can help confirm the right KBWM model, Plug-in Horsepower Resistor and armature fuse based on your motor’s horsepower, armature voltage and current rating.

Support And Enquiries

Motordrives Australia supplies and supports the KB Electronics KBWM Vari-Drive for Australian machine builders and maintenance teams. For assistance with model selection, horsepower resistor matching or armature fuse selection, contact our team with your motor’s horsepower, armature voltage and current rating.

Industries And Applications6 common use cases for DC Motor Controller

These are common applications where this product range may be considered. Final suitability depends on the required load, speed, duty cycle, environment and mounting arrangement.

  1. 01Fractional and sub-fractional horsepower PM DC motor speed control
  2. 02Shunt wound DC motor applications
  3. 03Magnetic particle clutch control
  4. 04Conveyors, mixers and small machinery requiring adjustable DC motor speed
  5. 05OEM equipment using small DC motors
  6. 06Replacement of legacy KBWM Vari-Drive units

Need A KBWM Vari-Drive For Your DC Motor?

Speak with Motordrives Australia about matching a KBWM-120 or KBWM-240 Vari-Drive to your DC motor's horsepower, armature voltage and accessory requirements.

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Motordrives supplies industrial products through an enquiry-led process so customers can confirm suitability, configuration and application details before supply. That helps reduce the risk of incorrect selection and unnecessary downtime.

Useful details to include

  • Required power, speed or torque
  • Voltage, phase or available supply details
  • Mounting style, shaft arrangement and space constraints
  • Operating environment, ingress rating and duty cycle
  • Existing nameplate details or photos if replacing a unit
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